The Roman cements in Bohemian and Moravian historical buildings

 

 

Gregerová M., Masaryk University, Faculty of Science, Department of Mineralogy, Petrography and Geochemistry, Kotlářská 2, 611 37 Brno, Czech Republic, mirka@sci.muni.cz

Pavel Pospíšil P., Technical University of Brno, Faculty of Civil Engineering, Department of Geotechnics,  Veveri 95, 662 37 Brno, Czech Republic, pospisil.p@fce.vutbr.cz

 

 

Abstract:

Natural historical analytical methods are for conservators irreplaceable source of information. Expert – petrologist or mineralogist is able to determine specific material composition and in some cases also determine the source locality. These methods were applied during the study of Roman cements from several historical monuments in Czech Republic, which are Lednice Castle, church on Zelená hora hill near the town Zdár nad Sázavou and stone fountain in Valtice. Comparative mortars and plasters were taken from Tuscania in Italy.

 


Figure 1 - Location of objects in Czech Republic

 

1. Introduction

 

Conservation works on many historical structures uncover very well preserved samples of original mortars and plasters. This material was applied during the formation of many “stucco” elements, ornamental ledges, columns and handrails. Many of conservators say about so called “Italian stones” or discuss about the import of so called “Roman cements” and their application in structures. Sometimes final products were probably imported to Czech Republic (up to 1918 part of former Austria).

Mortars, plasters and ornamental elements were by authors studied on many historical structures in Czech Republic. The most interesting results were obtained during the study of 3 selected objects – Lednice castle, church on Zelená hora hill near Zdár nad Sázavou and fountain in Valtice.

Because application of comparative method of study is the best method of identification of material for natural historical branches comparative samples were carried from Tuscania in Italy.

 

2.      The history of Roman cement

 

The term “cement” is derived from Latin word “caemente”, which Romans used as term for masonry constructed of irregular stone blocks and some binding material. At the beginning of 18th century it was translated to French language as “ciment”. This term is used for material solidifying under the water up to now.

The Romans applied above mentioned hydraulic materials very often. They made up concrete for vaults, bridges and another structures with binding material made up of slack lime and 20 – 75 % of volcanic ash of Puzzuola vicinity. The significant structure constructed by Romans of this material is the bridge Port du Gard near Nimes in southern France during the 1st century. The blocks are bound by mortar made up of mix of lime and Puzzolana soil. The ration was probably 1:2 up to 1:5. Application of this material was significantly reduced during the medieval times.

Puzzolana is hydraulic active matter with volcanic origin. They are tuff, volcanic ash, pumice etc. In its broader sense Puzzolana also includes some of sedimentary rocks as radiolarite, diatomite, spongilite, sandy marlstone etc.

The original Puzzolana is volcanic ash. The most famous Puzzolana are “santorin” (Roman and Neapolitan Puzzolana, Rhinish, Bavarian and Romanian trasses[1].

Similar mortars were used during the history also in Czech territory. It is the technological analogy to so called “Romanesque cement”. The hydraulic lime from Zlíchov lime works known as “Pasta di Praga” belongs to this group too. This lime was famous in the Europe during the 18th century and was applied also within the construction of moles and some structures in Venice, Amsterdam and London. As a part of Austrian monarchy Czech territories imported hydraulic lime from Kufstein in Austria. This one was baked of marls or clay limestones occurring in the Kufstein vicinity. It was high quality hydraulic lime used for plasters of significant structures in Prague.

Romanesque cement is component of historically used hydraulic mortars. It was baked of “hydraulic” limestone (composition is similar to mixture for production of Portland cement) – clay limestone. These limestones often occur in many regions in Italy (Tuscany, Calabria, Emilia-Romagna) and abroad. They often occur also in the Czech Republic. These limestones are used for production so called “natural cement”. The difference between the Romanesque cement and natural cement is in the baking temperature. Romanesque cement is baked below the temperature 900 – 1100°C. Hydraulic active materials contain higher content of reactive SiO2, which at the standard temperature (20°C) reacts with Ca(OH)2 while calcium-silicate phase is formed.

 

1.      Brief overview of studied objects

 

Design of the church on Zelená hora hill near Zdár nad Sázavou and its vicinity constructed in Baroque style is unique. Therefore was the church written to the list of UNESCO. The architect of the church Santini – Aichl (1677-1723) belongs to the most famous Baroque artists in the Central European region. The complex was built during the extremely short time – two and half years (1719-1722) and it was several times burnt down and reconstructed again. The plasters were according to records repaired in 1828 and the cloister in 1829. The latest reconstruction before the Second World War was realized in 1937.

The Lednice castle was built before the year 1585 in Renaissance style on the place of Gothic fortress from 13th century. Architect J. B. Fischer from Erlach during the second half of 17th century reconstructed it. The riding-school was preserved from these times. Architect J. Wingelmüler realized the latest reconstruction in the English neo-Gothic style. Facade plastic ornaments represent romanticism style.

Materials applied during the construction and reconstructions were various. Architects used the combination of natural and artificial materials. The necessity or intention of application of artificial materials, which imitate natural ones by architects, is discussable. Perhaps for financial costs were preferred artificial materials, which can be easily formed.

Special prepared sculptural stone was used during the construction of sculptural fountain ornaments in Valtice. It was constructed in the half of 18th century.

The comparative samples of plasters and mortars were taken by conservators in Tuscania in 1999 (Tuscany region in Italy) (Tab. 3).

 

2.      Results of study

 

Optical research

 

Samples of material were studied in thin sections (about 0.03 mm) under the polarization microscope.

 

Zelená hora hill

 

Micropetrographic analyses of selected samples of mortars and plasters from the Zelená hora hill complex have discovered follows: The essential sandy component is formed mostly of rounded quartz grains. Another components are feldspars, biotite, muscovite, pyroxen, amphibole, olivine and fragments of scorias. These components occur in micritic carbonate matrix. Rock fragments of metamorphic, igneous and sedimentary rocks were also identified. Description of individual samples is in Tab. 1.

 

Sample No.:

Extraction place

Colour

Microstructure

Composition

1

O1 – mortar

gray

psammitic with micritic cement

quartz, biotite, vitreous scoria with mullite, scoria with olivine

2

Vz002 IIK – ground floor, stucco from the initial part of vault near altar, left of main entrance

white

basal, micritic

quartz, plagioclase, biotite, muscovite, olivine, pyroxene, amphibole, garnet, calcite?

rock fragments: bitite mica-schist, gneiss, marble, scoria with olivine, pyroxene, vitreous scoria

3

S01 – stucco in the vault B4

light brown

basal, micritic

quartz, K-feldspar, plagioclase, carbonates, pyroxene, biotite, muscovite, olivine,

rock fragments: biotite mica-schist, metaquartzite

4

005 – right of main entrance

light brown

basal, micritic

quartz, muscovite, biotite, plagioclase, amphibole, staurolite, calcite?

rock fragments: gneiss, mica-schist, scoria with olivine, pyroxene, vitreous scoria

5

r. 1793 – stucco

white

basal, micritic

quartz, K-feldspar, plagioclase, biotite, muscovite, pyroxene,

rock fragments: gneiss, mica-schist, scoria with olivine, vitreous scoria

6

K II 009 – core

light brown

basal, micritic

quartz, plagioclase, K-feldspar, biotite, muscovite, pyroxene, amphibole, carbonates

rock fragments: tonalite, biotite-sillimanite gneiss, metaquartzite, mica-schist, vitreous scoria, scoria with pyroxene, olivine and relicts of slack lime

7

S 0011 stucco cloister of ledge K1

light brown

basal, micritic

quartz, biotite, muscovite, olivine, pyroxene, amphibole, apatite

rock fragments: metaquartzite, marble, biotite mica-schist, scoria with olivine, pyroxene, vitreous scoria

8

K III 0011 sample of wall with lettering  - r. 1793 Nikolas Tomas

light gray

basal, micritic

quartz, K-feldspar, biotite, muscovite, olivine, pyroxene,

rock fragments: gneiss, biotite mica-schist, metaquartzite, marble, scoria with olivine, pyroxene, vitreous scoria

9

O2 – mortar of cloister

light brown

psammitic with micritic cement

quartz, plagioclase, K-feldspar, biotite, muscovite, olivine, pyroxene, amphibole, carbonates, garnet, apatite, high temperature baked minerals

rock fragments: metaqurtzite, gneiss, silica shells, scoria with olivine, pyroxene, vitreous scoria

10

K I 006

light gray

basal, micritic

quartz, plagioclase, biotite, muscovite, K-feldspar, carbonates, portlandite, pyroxene

rock fragments: sillimanite gneiss, metaquartzite

 

Table 1 - List of selected samples of mortars and plasters of Zelená hora hill complex.

 

The structure was several times reconstructed and burnt down. It is clear that the exterior of the structure is heterogeneous from a point of view of age and material composition. For historical and conservators needs they were compared parts of plasters of the same epoch. Samples were extracted from walls of cloister and chapel. They were assessed according to binding and filling materials and pores. Results of analyses (Fig. 2) present mostly preponderance of binding material over filling material. Samples can be divided into three basic groups. Within the group A is ratio binding to filling materials 1:1, within the group B 1,5:1 and within the group C 2:1. The porosity of Sample No.: 1 is higher than another ones. This is the sample of mortar from brick joint, which differs also macroscopically. The granulometric study has determined that applied sandy fraction was within fine grained plasters in the range from 0,1 to 0,5 mm and within the medium grained plasters in the range from 0,5 to 1,5 mm. Mineral composition represents Fig. 2.

 

 


Figure 2 - Mineral composition of mortars and plasters in Zelená hora complex

 

Lednice and Valtice complex

 

Within the Lednice and Valtice historical complex was studied so called "Italian artificial stone" a sculptural elements of fountain in Valtice.

 

Italian artificial stone is significantly altered by carbonates. Sandy fraction is composed of fragments of biomicritic and biosparitic limestones and quartz grains. Remains of high temperature baked minerals were found in relicts of shells. According to castle archive were elements of artificial stone imported from Italy (made probably of baked calcareous clays and limestones occurring near Vesuvius?. Climatic conditions caused that the surface of construction elements is very hoary and gray in colour. Inner parts are generally light brown in colour with red fragments of tuffs. Material is medium grained. Table 2 shows characteristics of selected samples of Italian artificial stones. Modal composition shows Fig. 3. Microstructure of artificial stone is very fine in granularity with significant part of microfossils and fragments of biomicritic and biosparite limestones. The porosity of material is also significant. Surface parts are in comparison to inner parts more porous. The mineral monticellite was identified by optical methods and EDAX analysis as accessory mineral.

 

Valtice

 

Material of sculptures of  fountain in Valtice is very interesting by its bluish colour. Petrographic study was focused on discovering of causes of bluish colour. Optical research and EDAX analysis identified fragments of bluish marbles and blue mineral lazurite[2]

Lednice

Sam. No.:

Extraction place

 

Colour

High temp. miner.

Microstucture

Mineral composition

(1L)

Ornamental column 

gray

-

basal micritic

quartz, feldspars, portlandite, fragments of carbonates (biomicritic, sparite), monticellite

(2L)

Ledge

 

gray

+

basal micritic

quartz, plagioclase, pyroxene, calcite

rock fragments: marble, tuff?, gehlenite group

(3L)

Ornamental head 

gray

+

basal micritic

quartz, K-feldspar, plagioclase, pyroxene, calcite

rock fragments: biomicritic and biosparite limestones, marble, tuff, gehlenite group

(4L)

Column pedestal 

gray

+

basal micritic

quartz, plagioclase, pyroxene, calcite

rock fragments: tuff, biosparite and biomicritic limestones

(5L)

Plaster

 

light gray

-

psammitic with micritic cement

quartz, K-feldspar, plagioclase, muscovite, biotite, amphibole

rock fragments: gneiss, mica-schist

Valtice

(1V)

Centre of the fountain

gray-blue, surface of sample and cleavage planes coated with gypsum

-

homogeneous, micritic to microcrystalline with mostly angular fragments of sandy fraction

Calcite forms angular fragments, mostly in rhombohedron shape reflected deformation. Calcite fragments are from marbles formed probably by contact metamorphism with Si contribution or from marl rocks. Rare are phlogopite, quartz, tremolite and diopside.

rock fragments: marble, biomicritic and biosparitic limestones

(2V)

Basin

 

gray-blue

+

basal micritic

quartz, pyroxene, calcite

rock fragments: marble tuff?, gehlenite

Blue colour caused by:

- bluish marbles,

- presence of lazurite

 

Table 2 - Characteristics of studied samples of Italian artificial stone from Lednice castle and Valtice fountain.

 


Figure 3 - Modal composition of studied “Italian stones” of Lednice castle

 

Tuscania and Rome

 

Overview of samples extracted in Italy for comparison with studied mortars and plasters of Czech historical structures shows Table 3.

 

Tuscanie

No

Mark

Extraction place

Age

Colour

microstructure

Mineral composition

La chiesa – S. Francesco (XIV. Sec.)

1

T/1F

Core- stucco

XIV. century

brown

micritic, slight recrystalization

Tuff, volcanic glass, trachyte, pyroxene, gehlenite, titanite, feldspar, nepheline

2

T/2F

Core

 

rusty brown

micritic

Tuff, volcanic glass, trachyte, pyroxene, gehlenite, titanite, feldspar, nepheline (usually altered to zeolites)

3

T/3F

Paving stone

 

brick red

slightly parallel

ceramics baked of calcareous clay with tuff

La basilica di S.Pietro (XI.-XV. Sec) style romanico-lombardo

4

T/1P

Stucco

krypta XI-XII. century

gray

micritic

Nepheline, feldspar, leucite, pyroxene, amphibole, glass, tuff, trachyte, leucitic rocks

Castello della Badia I.-XII.sec.

5

B/1C

Plaster

Historical?

gray-brown

micritic

Volcanic glass, altered nepheline, analcite[3], leucite, pyroxene, zeolites, tuff,, trachyte

6

B/2C

Plaster – interior of tower

XII. century

ochre-white

micritic

Baked clay limestone with fragments of leucitic crystalloclastic tuff, rarely feldspar, gehlenite

7

B/3C

Bridge near castella – inner plaster

I. century

rusty-brown

micritic

Acidic glass, lithoclastic and crystalloclastic trachyte tuff, pyroxene, lazurite, sodalite,

8

B/4C

Bridge near castella – lime plaster

VII. century?

light-brown

microsparite

Volcanic glass, tuff with leucite, pyroxene, alkali feldspar, sodalite, biotite, nepheline, baked clay limestone

9

B/5C

Binding material assumption of Etruscan material from bridge in Badia

Castello della Badia I.-XII. century

gray-brown

micritic,  locally microsparite

Vitreous nepheline trachyte, pyroxene, alkali feldspar, tuff

Rome

Rome – Circo Massimo

10

R/1

CM

Coarse grained mortar

Historical?

gray-brown

micritic

Modern plaster with addition of cement, biomicritic, biosparite limestone, quartz, feldspar, silicite, zeolites

11

R/2

CM

shard

Fragment of dish

dark-brick red

slightly parallel

Fragments of quartz, feldspar, metaquartzite and micas, binder heterogeneous

Rome – Tempio di Vesta

12

R/1TV

 Surface treatment between columns

Fragments near the wall, authentic material

light rusty brown

micritic

Tuff, volcanic glass, leucitic rocks, pyroxene, feldspar

Rome – Ostia Antica

13

R/10A

Sample with painting

(fragments from ground) Reg, V.IS.VL Caseggio del sole

brown-white

micritic

Lime plaster with clasts of limestones, quartz, feldspar, pyroxene

14

R/20A

Two layer plaster (two modification)

1. older lighter, finer, red and ochre painted

brown-white

micritic

Lime plaster with clasts of limestones, quartz, feldspar, pyroxene

15

R/30A

Coarse-grained

2. younger red and ochre painted

gray-brown

microsparite

Fragments of leucitic crystalloblastic and lithoclastic tuff, volcanic glass, clastic limestone, biotite, pyroxene, nepheline and alkali feldspar

16

R/40A

Plaster of the same wall as samples No.: 14 a 15.

 

gray-brown

sparite

Fragments of clastic limestone, leucitic rocks, tuff, bitite, volcanic glass, pyroxene, nepheline and alkali feldspar

Table 3 - Overview of mortar and plaster samples from Tuscania and Rome in Italy.

 

According to above presented overview is clear that majority of studied mortars and plasters contents minerals of volcanic rocks of surrounding volcanic region (leucite, nepheline, alkali pyroxene, sodalite, gehlenite group, lazurite, monticellite and their tuffs and contact metamorphic rocks). These minerals and rocks can be used for determination of source locality.

 

3.      Chemical composition

 

Chemical composition is one of very good criteria for assessment of hydraulic properties of mortars and plasters. Therefore were selected Italian and Czech samples analyzed (Tables 4 and 5).

 

 

1

2

3

4

9

10

11

12

13

16

H2O-

5,36

6,23

0,41

1,53

2,64

1,61

0,37

0,72

1,33

4,16

H2O+

8,03

7,8

0,86

1,95

2,14

1,55

0,69

1,06

3,5

5,18

SiO2

49,59

49,5

50,11

45,3

53,85

13,76

63,67

47

6,27

41,88

TiO2

0,58

0,62

0,72

0,56

0,59

0,14

0,62

0,72

0,13

0,79

Al2O3

15,87

15,53

14,49

12,61

17,68

2,34

13,41

14,46

1,31

12,71

Fe2O3

4,25

3,85

5,71

3,87

3,39

0,86

5,23

6,23

0,4

0,3

FeO

0

0,41

0,2

0,11

1

0,28

0,18

0,09

0,12

1,33

MnO

0,12

0,13

0,11

0,1

0,14

0,07

0,13

0,14

0,01

0,09

CaO

5,08

4,95

16,92

14,31

5,15

44,82

6,98

16,83

46,31

16,35

MgO

1,67

1,68

2,92

1,9

1,75

1,16

2,42

3,28

2,16

2,77

K2O

6,52

6,2

2,9

6,04

7,39

0,39

2,5

1,98

0,28

2,65

Na2O

1,08

1,34

0,9

2,09

1,83

0,21

1,46

1,21

0,34

1,89

S

0,07

st.

0,18

0,11

0,06

0,21

st.

0,13

0,19

st.

CO2

1,17

1,27

3,31

9,2

1,62

32,42

1,84

5,58

37,3

9,07

P2O5

0,24

0,12

0,16

0,13

0,24

0

0,11

0,3

0,04

0,32

Sum

99,63

99,63

99,9

99,81

99,47

99,82

99,61

99,73

99,69

99,49

 

Table 4 - Chemical composition of mortars and plasters from Tuscania and Rome

 

 

7zh

5zh

8zh

2zh

9zh

10zh

1L

2L

k

l

H2O-

  1,34

   1,22

 0,02

 0,45

0,7

1,39

5,41

4,98

6,38

0,78

H2O+

  3,17

   2,92

 4,21

 2,68

12,19

7,48

7,87

7,25

0,05

1,2

SiO2

51,87

53,56

45,35

37,21

1,46

5,05

30,74

32,5

55,02

71,78

TiO2

  0,16

   0,19

 0,11

 0,19

 

 

0,31

0,3

 

 

Al2O3

  8,26

   8,35

 3,99

 4,74

0,69

0,77

5,81

7,2

 

 

Fe2O3

  1,36

   1,29

 0,58

 1,20

 

 

1,25

1,35

2,69

3,68

FeO

    0

0

0

0

0,23

1,1

 

 

 

0,3

MnO

  0,03

   0,03

 0,04

 0,03

 

 

0,6

0,2

 

 

CaO

 13,32

12,53

25,21

29,52

46,2

46,04

20

19,8

20,47

13,69

MgO

  4,24

  3,64

 1,11

 1,23

0,9

0,58

1,92

1,79

2,03

 

K2O

  3,03

 3,07

 1,66

 1,80

0,01

0,34

1,22

1,23

 

 

Na2O

  1,39

 1,44

 0,61

 0,59

0,5

0,23

0,99

2,97

 

 

S

 

 

 

 

0,2

0,31

0,63

0,89

0,18

 

CO2

 11,46

11,28

16,90

20,09

36,9

36,7

15,54

19,25

16,06

8,51

P2O5

  0,13

 0,19

 0,12

 0,11

 

 

0,16

0,16

 

 

suma

 99,76

99,71

99,91

99,84

99,98

99,99

92,45

99,87

80,44

99,94

 

Table 5  - Chemical composition of mortars and plasters of  Zelená hora hill complex (2zh, 7zh, 8zh, 9zh, 10zh), Lednice (1L, 2L), Cimperk (k) and Mikulov (l).

 

Figure 4 shows very good conformity of studied plasters and mortars from Tuscania and Rome with published data of trasses. But from chemical data is not possible to identify the source locality. At the same time is clear that some of hydraulic limes are by their chemical composition similar to natural hydraulic materials.

 


Figure 4 – Modal composition of mortars and plasters from Tuscania and Rome

 

4.      RTG and electron microanalysis

 

Results of RTG analyses and electron microanalyses of studied mortar and plaster samples were used as complementary method for more accurate analysis of mineral phases (as monticellite, lazurite, analcime, gehlenite, nepheline, ackermanite and zeolites. Results verified the method of optical research and its results.

 

5.      Conclusion

 

Complex results verified optical methods and its results and documented the ability of optical methods reach quickly and cost effective right results. Another analytical methods serve more accurate results but they are also more expensive. Optical microscopy study not only porosity of material, character and microstructure of binder but especially for identification of modern and historical materials and their source localities and materials. The more marked is difference between geological conditions of source raw materials and conditions in the re-deposition place the more reliable results are reachable. This is applicable especially for imported materials.  For example mineral leucite (Photo 1) documents imported material (within the region of Czech Republic are leucitic rocks rarely within neovolcanic rocks in České středohoří and Doupovské hory in northwestern part of the republic). Another reliable source of information is archive if it exists. The best results are taken by combination of these methods. Similar example is identification of lazurite “Lapis Lazuli”, which was identified by optical method and by EDAX in samples of Valtice fountain (Photo 2). Its presence within the rock is observable already macroscopically by bluish colours. Another minerals for identification are high temperature minerals formed during the baking of calcareous raw materials. In this case is important to differ historical and modern mortars and plasters especially during first half of 20th century when was used portland cement.

 

Foto 1 Leucite crystal rounded with glass – Sample No.:15, magn. 80x, 1N. Photo M. Gregerová

Foto 2 Lazurite in artificial stone – fountain in Valtice. Magn. 120x, 1N. Photo M. Gregerová

 

Bibliography

 

(1)               Hošek J.; Muk J. - „The plasters historical buildings“, SPN, Praha, 1989

(2)               Gregerová, M. - “The building stone of the historical monuments in Brno”, Proceedings of the Mikulov symposium, Mikulov, 1991

(3)               Gregerová, M. – “Rocks and technical materials of historical buildings”. Proceedings of the conference on Life environment for XXIth century, Brno, 1994

(4)               Gregerová, M.; Pospíšil, P. – “The reason of  Lednice Castle building materials degradation”. Geological investigations in Moravia and Silesia, 3,  pp. 180 – 182, Brno, 1995

(5)               Gregerová, M.; Střelcová, E. – “Petrographical characteristic of building materials  of the Prostějov City”, Geological investigations in Moravia and Silesia, 3, pp. 182 – 184, Brno, 1995

(6)               Pohanka, J. - „Poutní chrám sv. Jana Nepomuckého na Zelené hoře ve Žďáře nad Sázavou“, Společnost Cisterciana Sarensis ve Žďáře nad Sázavou, 1996

(7)               Rovnaníková, P.; Gregerová, M.; Krmíčková, N. – “Composition and replacement of historical buiding plasters”, Proceeding of the XI. International Scientific Conference of Faculty of Civil Engineering in Brno, 1999

 



[1] Trass is local Italian term for light coloured mostly trachyte tuff composed mostly of pumice particles.

[2] Analyzed by P. Sulovský

[3] Identification of analcite, zeolites and gehlenite was confirmed by X-ray analyses. Analysed by V.Vávra